Fazer is a leading manufacturer of oat products in the Nordics. World-class know-how and modern factories enable the company to produce versatile oat products from locally produced raw materials. The significant investments made into the xylitol factory in Lahti reinforce Fazer’s position as a forerunner in oat products.
The sustainable production method of Fazer Xylitol is what sets it apart from other xylitol producers. Fazer’s xylitol factory is the first production facility in the world to produce xylitol from oat hulls, a side stream of Fazer’s own oat mill. Side streams refer to waste or surplus that have previously been discarded but can now be upcycled or reused to create a new raw material or product.
“Our xylitol is an excellent example of circular economy, in which production side streams are used smartly. The oat hull mass that remains after the xylitol has been produced is used in the production of bioenergy, which means that we create zero waste. We use every part of the oat hull. The factory’s environmental footprint is very small, I believe that we could talk about the world’s most sustainable xylitol,” says Christoph Vitzthum, President and CEO of Fazer Group.
90 percent of Fazer Xylitol is earmarked for export
Fazer has invested heavily in sustainable food solutions, developing plant-based products, and pioneering various solutions based on Nordic oats. In the last three years, Fazer has invested EUR 300 million in oats derivatives, and the Fazer Xylitol factory is the most significant of these investments. In addition to the Fazer Xylitol factory’s raw material production, the factory’s patented manufacturing technology can be licensed to other companies.
“Nordic oats have an unparalleled reputation internationally and it is known to be pure and of very high quality. Also, Finnish food and technology expertise is at a very high level. Approximately 90 percent of our xylitol innovation is directed at exports. The next generation’s xylitol is of special interest in Europe, the United States, and Asia,” says Vitzthum.
New opportunities in the food, cosmetics, and pharmaceutical industries
Both the food industry and consumers are looking for healthier alternatives to sugar, which enables an increasing global demand for xylitol.
“Xylitol is an excellent sweetener and replacement for sugar, but it’s also so much more than chewing gum and pastilles. For example, xylitol has cooling and moisturising properties that open for interesting and new product development opportunities in the cosmetics and pharmaceuticals industries,” says James Dedman, Vice President at Fazer Foodtech.
Fazer is cooperating with companies within many different industries. “Fazer Xylitol presents almost endless opportunities. For example, xylitol has been proven to have antibacterial properties, and we’re currently looking into utilising them,” Dedman continues.
The Fazer Xylitol factory
- The idea was created in Fazer’s internal innovation competition.
- The construction of the factory took place in 2019–2021. Commercial operations were started in April 2022.
- In Lahti, Fazer has a mill, a bakery, and a crispbread bakery. The new Fazer Xylitol factory will increase Fazer’s significance for the Lahti region even further.
- The Fazer Xylitol innovation is based on technology patented by Fazer.
- The production process has been designed to create as small a carbon footprint as possible. All the parts of the oat hull are utilised in the process.
- The oat hull mass that remains after the xylitol production is burnt at the Lahti Energia biopower plant, which creates renewable energy for the entire Fazer factory area in Lahti.
- Most of the oats comes to Fazer’s mill from farms in the surrounding Päijät-Häme region.
- The factory employs approximately 35 people.
Facts about xylitol
- Xylitol is a sweetener produced from xylose. Xylose is found in various plants and trees such as birch, beech, corn and oat hulls.
- Xylitol is low in calories (60% of the calories in sugar) but as sweet as sugar.
- Xylitol has an approved EFSA (European Food Safety Authority) health claim.
- The daily use of xylitol is globally recommended by many dental associations to reduce the risk of caries.
- Industrial production of xylitol is a Finnish innovation.
- In Finland, the industrial production of xylitol started in 1975.
- The most popular xylitol products are chewing gum and pastilles.
Photographs: www.fazergroup.com/medialle – Image & video bank -Media_Press – Finland – Fazer Xylitol factory 2022
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